Sunday, August 17, 2014

Electrolysis

Within the fields of chemical engineering and manufacturing, electrolysis is the process by which a current is passed between two electrically charged electrodes through an ionic solution (called an electrolyte) , so as to deposit positive ions (cations) on the negative electrode (cathode) and the negative ions (anions) on the positive electrode (anode). This electro-chemical process as an entire system is called an electrolytic cell. This cell is commercially highly important as it is a stage in the separation of elements from naturally occurring ores.  

Magnesium

Magnesium (Mg) , an alkaline earth metal, is not found naturally as a free element as it is highly reactive and therefore extremely flammable. With an atomic number of 12 and a valance electron count of 2, it is a metallic silverly-white, low density and relatively strong metal that tarnishes and discolours when in contact with oxygen, producing a thin film of magnesium oxide coating. Having only 2 valence electrons, magnesium is a highly reactive, positive ionic metal.  Relatively light in weight, it has a density of 1.738 g/mL.  Due to its high solubility in water, the magnesium ion is one of the most abundant elements dissolved in seawater, and is consequently ideal for extraction through electrolysis.

Magnesium, along with its various alloys have a high corrosion resistance and
boiling/melting temperature (650 °C).  Like its chemically and physically closer companions of potassium, sodium and calcium, magnesium is placed high in the reactivity series, and consequently, pure magnesium metal highly unstable and  thus is able to be aggressively burned in nitrogen, carbon dioxide and water, violently reacting with a characteristically bright white-light. Magnesium also reacts exothermically with most acids, producing magnesium chloride and hydrogen gas.

Due to its unstable and highly reactive nature, magnesium is refined through the process of electrolysis, whereby it is separated and extracted from its ore or solute form. A metallic object which violently reacts in contact with water and acids, magnesium's physical and chemical composition enforce the need for magnesium ores (or seawater solution) to be extracted through electrolysis.

Magnesium cannot be extracted through the process of smelting as it is far too reactive.  Being a metal that is above carbon in the reactivity series, magnesium could be displaced by a much reactive metal (ie. Potassium or sodium), but this process in much dangerous and expensive than electrolysis, and is thus  only used in dire circumstances. Although the process of electrolysis is expensive and consumes an enormous amount of electrical energy within the process, it is the most efficient reliable and thorough means of separation for magnesium, and therefore a desirable means of its extraction. 












Magnesium Ores and Mines

Magnesite
Being an abundant element of the hydrosphere and biosphere, Magnesium is found as ores in large deposits of Magnesite (Magnesium Carbonate), Dolomite (Calcium Magnesium Carbonate), and Brucite (Magnesium Hydroxide), yet most commonly found dissolved as a  solution in seawater and natural brines.

Magnesite and Magnesium in solution  can be found in deposits and lakes throughout Australia, including the Kunwarara deposit, north-west of Rockhampton in Queensland (Magnesite) ; Thuddungra, northwest of Young in New South Wales (Magnesite) ; and Lake Cargellico and Cobar in New South Wales (Magnesium in solution). 

Extracting and Refining Process


Through the process of electrolysis, magnesium metal  is extracted from dissolved ions within seawater or magnesium-rich brines. 

Electric Furnace
Production of Magnesium Chloride from Seawater

 To extract the magnesium, dolomite (Calcium Magnesium Carbonate) is added to magnesium-rich seawater to form a magnesium hydroxide precipitate and calcium hydroxide in solution. This magnesium hydroxide (otherwise known as Brucite), is filtered off from the solution to create magnesium oxide (Magnesia).  Magnesium Chloride is produced by heating this magnesium oxide, combined with carbon, water and chlorine (Hydrochloric Acid). This solid magnesium chloride is used to obtain pure magnesium in its metallic state through the process of electrolysis .

  




Electrolysis
Electrolysis of Magnesium Chloride

In the process of electrolysis, solid Magnesium Chloride must be melted be heated until it is molten before it is able to conduct electricity. This process separates the molten ionic compound into magnesium and chlorine ions as individual entities and elements.

As the direct current, along with a graphite anode and steel cathode, is placed within the molten electrolyte, chlorine ions, having a greater electro-negativity than magnesium, lose electrons (oxidation) to form chlorine atoms (chlorine anions). The anions are attracted to the positively charged electrode (anode) and extracted from the electrolytic cell as chlorine gas.






Magnesium ions gain electrons (reduction) to form magnesium atoms (magnesium cations). Pure magnesium metal is attracted to the negatively charged cathode and deposited upon this electrode. Being less dense than the electrolyte itself, liquid magnesium floats on the surface. A physical circulation in the electrolyte is created by the physical motion of the chlorine gas rising to the surface. Therefore a dense pond of magnesium metal is produced and pure magnesium is extracted form the electrolytic cell using a vacuum.









Uses in Society


  • Accounting for 50% of the total magnesium metal consumption, the alloying of magnesium with aluminium is the most common use of magnesium. 
  • With a density of only two-thirds that of aluminium, and  one-fifth that of iron, magnesium alloys are exceptionally versatile and used in aircraft, car engine casings, and missile construction. 
  • The addition of magnesium to aluminium produces high-strength, corrosion-resistant alloys. 
  • Magnesium is used as an agent in the refining and production of titanium and uranium.
  • Because magnesium burns brightly, it is used in flares, as fire-starters  flashbulbs, and fireworks. 
  • Magnesium is also used in some dry-cell batteries and photoengraving. 
  • Magnesium compounds such as its hydroxide (milk of magnesia), sulfate (Epsom salts), chloride and citrate are used for medicinal purposes.
Magnesium Flares and Fireworks 

Magnesium Sulfate is used for various medicinal,
agricultural and therapeutic purposes

Magnesium Depletion?

Seeing as though magnesium is one of the most abundant element upon land and in water, making up 13% of the Earth’s mass and mantle, magnesium is primarily extracted from seawater and magnesium-rich salt brines, and it therefore seems highly improbable that Australia’s natural magnesium reserves will deplete in the foreseeable future. Due to this fact alone, there is no specific nor estimated time in which Australia nor the world will find itself in a shortage of magnesium.  

However, an excessive and unnecessary amount of magnesium ore mining, extraction and exploitation will result in its deficiency in our soil, but not so within our waterways and systems. Magnesium found as ores through open-cut mining (ie. magnesite and dolomite) face possible exhaustion form Australia's natural reserves by the year 3024. This figure, however can be altered through society's utilisation of magnesium in its natural state. Using magnesium sourced from seawater and brines is the only secure manner of using and producing magnesium for the benefit of humanity. Therefore, in order to sustain our magnesium reserves, it would seem wise to only produce magnesium alloys and ores from dissolved magnesium in water, rather than mining for it.  Extracting magnesium from our waterways rather than soils will deter any chances of potential deletion and therefore allow society to continue in using magnesium as a metal and an alloy. 

Magnesium, in its dissolved state in seawater and brines, does not face any means of depletion, yet magnesium found as ores within the crust and mantle do. Magnesium ore depletion can deterred and/or avoided by not only sourcing magnesium from salt-water, but also recycling magnesium metal and its various aluminium alloys.  






The Electrolysis of Magnesium Chloride: TRANSCRIPT


Video #1

Electrolysis
Electrolysis is the process by which an electric current is passed between two electrodes through an ionic solution, in order to deposit cations on the negative electrode and the anions on the positive electrode, and therefore separate a mineral from its ore.

Magnesium
Magnesium, an alkaline earth metal and one of the most abundant elements dissolved in seawater, is not found naturally as a free element as it is highly reactive and therefore extremely flammable. Magnesium is placed high in the reactivity series, and consequently, is refined through electrolysis.  Although the process of electrolysis is expensive and consumes an enormous amount of electrical energy, it is the most efficient, reliable and thorough means of separation for magnesium.

Video #2

Magnesium Ores and Mines
Magnesium is found as ores in large deposits of Magnesite, Dolomite, and Brucite, yet is most commonly found dissolved as a solution in seawater and natural brines in Lake Cargellico, Lake Cobar and Lake Nyngan in New South Wales.

Extracting and Refining Process
Through the process of electrolysis, magnesium metal is extracted from dissolved ions within seawater or magnesium-rich brines. Calcium Magnesium Carbonate is added to this seawater to produce magnesium hydroxide, which in turn is used to create Magnesium Oxide. Magnesium Chloride is produced by heating this magnesium oxide with Hydrochloric Acid. This magnesium chloride which must heated until it is molten before it is able to conduct electricity. As the direct current, along with a graphite anode and steel cathode, is placed within the molten electrolyte, chlorine ions lose electrons to form chlorine anions which are attracted to the anode and are separated from the magnesium chloride. Magnesium ions gain electrons to form magnesium cations, which is attracted to the negatively charged cathode. Therefore Magnesium ions are deposited as a pure and refined metal.

Video #3

Uses in Society
·        Used in aircraft, car engine casings, and missile construction, magnesium alloyed with aluminium are exceptionally versatile as they are high-strength, and corrosion-resistant alloys.  Because magnesium burns brightly, it is used in flares, fire-starters and fireworks.
·        Magnesium compounds such as its hydroxide and sulfate are used for medicinal, agricultural and therapeutic purposes.

Magnesium Depletion?
Making up 13% of the Earth’s mass and mantle, magnesium is primarily extracted from seawater and magnesium-rich brines. Due to this fact alone, there is no specific nor estimated time in which Australia nor will the world find itself in a shortage of magnesium. However, Magnesium found as ores face possible exhaustion form natural reserves by 3024.

Magnesium ore depletion can deterred and/or avoided by not only sourcing magnesium from its dissolved state in seawater, but also recycling magnesium metal and its various aluminium alloys, rather than mining for it. 

Bibliography 

Wikipedia. 2014. http://en.wikipedia.org/wiki/Magnesium (accessed 11, 14, 15/Aug/2014)

Australian Government (Geoscience Australia). 2012. http://www.australianminesatlas.gov.au/education/fact_sheets/magnesium.html (accessed 11, 14, 15/Aug/2014)

GCSE Chemistry. 2014. http://www.gcsescience.com/ex7.htm (accessed 11/Aug/2014)

Web Elements. 2004. http://www.webelements.com/magnesium/ (accessed 11/Aug/2014)

Chemicool. 2014. http://www.chemicool.com/elements/magnesium.html (accessed 11/Aug/2014)

Tripod. 2011. http://mg.tripod.com/mggen.htm (accessed 15/Aug/2014)

University of York. 2014. http://www.essentialchemicalindustry.org/metals/magnesium.html (accessed 15/Aug/2014)

HowStuffWorks. 2014 http://science.howstuffworks.com/magnesium-info.htm (accessed 17/Aug/2014)